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PET Preform Injection Molding Machine

At CLF, a trusted leader among global plastic injection molding machine manufacturers, we proudly introduce the PET Series Injection Molding Machines, specifically engineered for high-efficiency PET preform production. Designed to deliver outstanding plasticizing stability, superior precision, and high-volume output, the PET Series empowers manufacturers to meet the evolving demands of beverage, food, and packaging industries.

Covering clamping forces from 1470 to 6630 kN, the PET Series offers tailored solutions for small, medium, and large mouth PET preforms, as well as heavy-duty 5-gallon water containers.

What is PET Preform Injection Molding?

PET Preforms are intermediate products made from polyethylene terephthalate (PET), used as the starting point for blow-molded containers that store food, beverages, cosmetics, and household chemicals. The PET preform injection molding process involves heating PET resin pellets into a smooth, molten state and injecting the material into preform molds. Once cooled and solidified, these thick-walled preforms are ready for the subsequent blow molding process.

Each stage in PET preform production—from resin preparation to injection and cooling—significantly impacts the final bottle quality. Precision, material stability, and moisture control are crucial to achieving defect-free, transparent, and properly dimensioned preforms.

PET Preform Injection Molding Process Overview

  • Resin Preparation

    : PET pellets are dried to remove moisture to avoid crystallization defects.
  • Melting

    : The resin is melted into a homogenous molten state.
  • Injection

    : Molten PET is injected into a high-precision mold cavity.
  • Cooling

    : The mold cools the preform to solidify its thick walls.
  • Ejection

    : The preform is gently removed, ready for blow molding.

Precision at every stage ensures superior quality and minimal defects.

Core Features of the PET Series

  • High Stability Plasticizing for Greater Productivity

    Featuring a special high aspect ratio screw and a double-circuit electric material storage system, CLF’s PET Series enables simultaneous mold opening and plasticizing operations. This setup stabilizes material flow, shortens cycle time, and enhances throughput.
  • High Rigidity and Precision

    The PET Series integrates a low-friction linear slide rail injection system combined with a PET-specific mold clamping mechanism. High structural rigidity reduces mold deformation and boosts product yield rates.
  • Accurate Mold Open/Close Mechanism

    Equipped with precision linear guides and high-speed proportional valves, the PET Series achieves mold opening/closing errors under 1mm, ensuring consistent preform dimensions and reliable product quality.
  • Performance-Enhancing Customization Options

    An external three-station mold cooling system can be optionally configured, enabling "charging on the fly" during mold cooling, dramatically reducing total cycle times and increasing production efficiency.
  • Hybrid Machine Concept for Balance

    By integrating the benefits of hydraulic and electric systems, CLF’s hybrid PET molding machines achieve a balance between high injection power, accurate clamping precision, and energy efficiency — ideal for high-speed preform manufacturing.
  • Ready for Sustainable Manufacturing

    CLF PET Series is compatible with rPET (recycled PET) materials, aligning with global sustainability goals for circular packaging.

Each feature of the PET Series is purposefully engineered to address the specific demands of PET preform manufacturing — from achieving stable plasticizing to maintaining consistent mold clamping precision.

Discover more about what defines a high-performing PET preform injection molding machine in our article : What are the Essential Features of PET Preform Injection Molding Machine?.

Key Mold Design Considerations for PET Preforms

  • Wall Thickness Uniformity

    : Critical for consistent blowing performance.
  • Gate Design

    : Ensures optimal filling, minimal waste, and easy removal.
  • Cooling System

    : Advanced cooling channels maintain fast cycle times.
  • Ejection Mechanism

    : Gentle, uniform ejection preserves preform integrity.

PET Preforms

Performance at a Glance

Model Clamping Force (kN) Max Injection Speed (mm/sec) PET Max. Shot Weight (g) Typical Applications
CLF-230TX-PET 1470 144 744 Small mouth PET bottles
CLF-350TX-PET 2436 164 1523 Beverage bottles, food containers
CLF-500TX-PET 4183 170 2582 5-gallon PET water containers
CLF-600TX-PET 6630 180 4101 Large PET containers, heavy-duty preforms

Performance may vary depending on resin properties, mold design, and cycle conditions.

Key Benefits of CLF PET Preform Injection Molding Machines

  • Superior Output Efficiency

    : Fast plasticizing and charging on the fly enhance production speed.
  • Exceptional Dimensional Stability

    : Minimizing mold deformation ensures excellent preform uniformity.
  • Optimized Energy Consumption

    : Double-circuit plasticizing systems and hybrid machine designs reduce energy usage by up to 30%-50%.
  • Flexible Multi-Cavity Configurations

    : Supporting up to 48-cavity and beyond to meet both small-batch and mass production needs.
  • Full Solution Integration

    : Complete turnkey offerings from resin drying to robotized take-out and quality inspection.
  • Enhanced Operational Stability

    : Reliable hybrid injection units combined with electric metering systems for high-speed, continuous production.

Automation and Smart Monitoring Options

CLF PET Series can be seamlessly integrated with robotic take-out systems, external mold cooling, dehumidification units, and real-time production monitoring to create a smarter, more efficient, and connected production environment.

ET Preform molds

Real-World Applications

  • Beverage Packaging

    : Mineral water, soft drinks, juices.
  • Food Industry

    : Wide-mouth jars, condiment containers.
  • Industrial Packaging

    : Chemical and oil PET containers.
  • 5-Gallon Bottles

    : Heavy-duty PET preforms for bulk water supply.

Common Challenges in PET Preform Molding — and Solutions

Challenge Cause Solution
Crystallizing Whitening Insufficient material drying; low nozzle temperature; excessive holding pressure Dehumidify resin to ≤70ppm; increase nozzle temperature; optimize holding pressure
Shrinkage Problems Insufficient holding pressure Increase holding and cooling times
Uneven Wall Thickness Poor mold concentricity Adjust and inspect mold setup
Loss of Transparency Inadequate resin drying; mold overheating Improve drying and mold cooling measures
Surface Defects, Bubbles, Warpage Maintenance or processing inconsistencies Regular preventive maintenance and machine optimization

Maintaining high-quality PET preform production requires a proactive approach to troubleshooting and process optimization.
Learn more about effective troubleshooting techniques and how to address common defects in our detailed guide : PET Preform Injection Molding : Troubleshooting Guide for 6 Common Issues.

Why Choose CLF PET Series?

  • Purpose-Designed for PET

    : Specialized screws, high-rigidity clamps, and precision systems tailored for PET processing.
  • Flexible Customization

    : Adaptable machine configurations to match diverse production goals.
  • Proven Results in High-Volume Production

    : Supporting from low cavity to 48+ cavity molds with excellent stability.
  • Comprehensive Global Service

    : Including remote diagnostics, predictive maintenance programs, and rapid spare parts delivery.

The Future of PET Preform Production

As demand grows for lightweight, recyclable, and high-quality packaging solutions, precision PET preform molding becomes even more critical. CLF’s PET Series, combining leading-edge engineering, smart automation, and full-line integration, positions manufacturers for long-term success in an evolving packaging market.

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